Monday, March 30, 2015

An Engineering Feat

I can't say that I wasn't looking forward to my second day with Paul and the other guys at Anspach & Hobday.

Inspired by my brew day, I brewed a small batch of Porter. With limited resources I could only make a 5 litre batch but think it went well. It tasted right, had that strong malty, toasty smell associated with porters and stouts and an appropriate original gravity however I would have liked it a little higher so I could get a beer of around 6.5%. Fingers crossed it turns out well, I even hopped it using Fuggles that I'd been given by Paul on one of my brew days. A traditional hop variety used in lots of British ales including Porters.

When I walked through the doors minutes after 9.30 am, they already had a brew on. Paul and another helper, a good fellow named Jamie were in the process of adding the malts to the hot liquor.

My first task of the day was to stack a palette load of beer boxes on top of another palette of beer. Looking at the existing stack, I wondered how it would be possible to basically increase the entire stacks height by more than double. It was simple and easy to picture but would it hold, would it be stable. Could the whole load of more than 1000 bottles stack on top of another 1000 bottles suddenly come crashing down, possibly on some poor unsuspecting sod.
There are various games that resembled this, a 'tumbling tower' kind of game. Instead of small, rectangular shaped blocks of wood there were 24 bottle boxes full of delicious Pale Ale that I'd had the pleasure of helping to fill and cap the other day. Only with this game the goal was to stack the beer as high as possible without removing any of the lower ones, hoping that the whole stack doesn't come down on you as you do so.

I wasn't going to mention specifics but I think for the benefit of humanity it would be wise. A diagram would best help describe it but I'll try my hardest to illustrate it with words. Who knows, maybe one day a drawing might follow.

So...
The bottom layer, directly on the palette or using a sheet of card of plastic if you have it, arrange the boxes in this manner:
  • 2 rows of 3 boxes length ways across the palette, that is the longest edge of the box.
  • 1 row of 4 boxes width ways across the palette, leaving roughly a 2 inch gap between the middle two boxes.
  • Repeat the process on the next level but swapping the sets over to the opposite side of the stack.
  • Do this alternately until you have a stack 5 boxes high. You could possibly go higher but I would start to question the structural integrity of the boxes.
This way of stacking boxes on a palette best distributes the weight making for a most stable stack as possible.
Graham laid the foundations for this the other day when he tried to explain to me how to stack the pile in the first place, I only took this further and lifted it to the stars.

Like Gaudi, I stepped back to admire my masterpiece, an engineering marvel. Only I didn't get run mowed down by a tram or whatever.

After taking some time to appreciate what I'd done, we got on with brewing the beer. A Porter. Anspach & Hobday do an inspiring Porter, so much so that I already mention that I brewed my first the the other day. After my experience here. I was doing my bit in making a beer I drink and admire so much. I even bought my brother a bottle to take out to him in Australia.

I was amazed at the amount of hops used during the whole Porter brewing process. Albeit the varieties used are low in Alpha Acid (the chemical that creates the bittering in beer) and not too aromatic, especially when used early on in the boil. This gave me an idea to add more hops to mine, dry hop it as it were, maybe with something like Cascade, not too strong but enough to give a distinct hop aroma to such a malty beer.

Not bottling today, brewing and then moving lots of stuff. Completely rearranging the brewery for the Friday Bar Evening. I think it's open from 5-9pm and is a relatively new thing but something I think is great. Lucky bastards who live or work nearby.
We all pitched in to move stuff and set up benches. All the time with my double stack standing there, graceful and proud, firm and as solid as the foundation stones to St Peter's Basilica in Rome.

A couple of guys from the 'Bottle Shop' around the corner helped us out meaning the task was completely as efficiently and quickly as possible, when we were all done we sat down with some beer.

Everybody in the beer trades recent obsession with Brett (Brettanomyces) has got me interested, sampling some American beer packed full of the stuff but still young enough to retain some of its sweetness. Thanks Mr Bottle Shop man for that introduction and explanation about all things Brett.
The conversation at the table continued much like that until a few people left. They were replaced and I was briefly entertained by a bunch of drunk Scot's. One loved craft beer or all sorts, another loved pales and the other liked to drink piss weak and flavourless lager so I was very surprised and impressed when he ordered a Peated Gose. But he didn't finish it.


I said farewell and took my leave. I will return again one day, when I'm back from Australia.

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